Case Study:
Gauging Solution for Roofing Materials Manufacturer
Nondestructive Testing Technology Replaces Costly Nuclear Gauging System
Objective
- Replace the existing gauging system with a non-nuclear solution for a manufacturer of roofing materials.
Solutions
- Replaced outdated gamma backscatter scanners with a modern terahertz-based thickness measurement system.
- Increased scan speed and measurement resolution to improve real-time process visibility.
- Delivered a continuous thickness measurement solution with faster update rates for more responsive process adjustments.
- Improved thickness monitoring capabilities to support tighter material tolerances and reduced material waste.
Results and Benefits
- All sources of harmful, ionizing radiation were removed, creating a safer work environment for all personnel.
- The new solution is 9 times faster than their previous system and provides higher-resolution samples for better process control and thinning of costly materials.
- The improved measurement resolution supports tighter product consistency and more precise material control.
- Eliminated licensing, radiation monitoring, and Radiation Safety Officer (RSO) requirements associated with nuclear gauging systems.
- Quad Plus added another loyal customer to our roster, thanks to excellent service and communication throughout the project.
Background
A customer in the roofing materials manufacturing industry needed a non-nuclear gauging solution to replace two gamma backscatter scanners. The customer’s current system was costly to maintain. Specialized licensing requirements also required a Radiation Safety Officer (RSO) to be present. Gamma backscatter systems are also slow and less accurate than newer nondestructive testing technology. The customer was using a different supplier, but was not happy with the service and turned to Quad Plus for a better solution.
Quad Plus Solution
The Quad Plus Gauging team provided the customer with a nondestructive testing technology solution. The terahertz sensor in their new system does not produce any harmful ionizing radiation. That means employees can safely use the system without special licensing requirements or additional personnel.
The new solution scans 9 times faster than the previous system and provides 1000 measurement updates per second. The upgraded system provides faster scanning and higher-resolution sample images through advanced thickness sensor technology. This supports tighter process control, reduced material usage, and improved product consistency through nondestructive testing technology.
The upgraded thickness measurement system improves process visibility across the production line. Faster measurement updates allow operators to identify variation sooner and make more precise production adjustments. This improves material consistency while reducing excess product usage and waste.
By transitioning away from nuclear gauging technology, the customer also simplified long-term system ownership. The new solution reduced administrative overhead for compliance, training, and specialized safety procedures. It also provided a more modern, easier-to-maintain measurement platform.
The Role of Thickness Measurement Systems in Roofing Production
Thickness measurement systems help roofing manufacturers maintain consistent product quality and tighter process control. Continuous thickness measurement provides real-time feedback. Operators can identify process drift and make adjustments before material falls out of specification.
Accurate thickness monitoring with nondestructive testing technology also helps reduce material waste and improve production efficiency. Modern nondestructive technology provides a safer alternative to older nuclear-based gauging systems and simplifies long-term operation and maintenance.
How Terahertz Imaging Systems Enhance Roofing Material Measurement
Terahertz imaging systems provide high-speed, non-contact thickness measurement without harmful ionizing radiation. This eliminates many of the licensing, compliance, and safety concerns associated with older nuclear gauging technologies.
Modern terahertz thickness sensor technology delivers faster scan rates and higher-resolution measurement data. In roofing production, this improves thickness monitoring, supports tighter process control, and helps reduce excess material usage.
Terahertz measurement systems can evaluate layered roofing materials without physical contact. This helps manufacturers maintain more consistent coating and material thickness profiles.
Optimizing Roofing Production with Weight Sensor Technology
Weight sensor technology helps manufacturers monitor coating application rates and material consistency during roofing production. When combined with web thickness measurement systems, operators gain better visibility into overall process performance.
Integrated thickness control systems support tighter material tolerances, reduced waste, and more stable production. Historical measurement data also helps manufacturers improve process repeatability and long-term product consistency.
Unlock Efficiency with Nondestructive Testing Technology
Our nondestructive testing technology ensures precise measurements without compromising the integrity of your materials. With Quad Plus, you can achieve greater accuracy, minimize waste, and improve your overall manufacturing efficiency.
We provide tailored solutions that help optimize your production processes and enhance quality control. Contact us today to learn how our advanced testing technologies can elevate your operations.
Frequently Asked Questions
Nondestructive testing technology measures material properties without damaging the product. In roofing production, it improves thickness control, reduces waste, and supports more consistent product quality.
Terahertz imaging systems provide fast, high-resolution thickness measurement without ionizing radiation. This nondestructive testing technology improves process visibility, supports tighter material control, and eliminates licensing and radiation safety requirements.
Weight sensor technology helps manufacturers monitor material consistency and coating application in real time. This supports tighter process control, reduced material usage, and improved product uniformity.
